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CarCareTruthProducts · Ranked

Honeywell North 5400 Series Full-Face Respirator

#258 in Reusable Respirators
$155.95

Priced as of May 28, 2026

4.7(77 ratings)Buy on Amazon

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About this rating. This rating translates the product's published Safety Data Sheet (where applicable), the manufacturer's stated certifications (such as NIOSH approval or ANSI markings), and patterns across verified-purchase user reviews flagged by the retailer. It is informational — not a safety determination for any user, task, or environment. Before using this product, check the certification markings on the manufacturer's label and follow the manufacturer's fit, use, and care instructions. For workplace use, the employer's PPE program and OSHA hazard assessment under 29 CFR 1910.132 govern selection, not this page.

No warranties. CarCareTruth makes no warranties, express or implied, and expressly disclaims the implied warranties of merchantability and fitness for a particular purpose.

The Podium · Top 3 in Respiratory Protection — Full-Face

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This product ranks #2 of 5 in Respiratory Protection — Full-Face.

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CarCareTruth's Analysis

Last reviewed May 28, 2026

TL;DR NIOSH-listed reusable full-face elastomeric respirator — TC-84A-5656 verifies at cdc.gov for the full-face body (PIP Global Holdings, formerly Honeywell North). Sold facepiece-only; the listing does not specify compatible cartridge types. Two body sizes (Small, M/L); inner nose-cup reduces fogging during sustained sessions.

What it is and how it performs

The 5400 series is a reusable negative-pressure full-face elastomeric respirator. TC-84A-5656 verifies at cdc.gov for the full-face body under PIP Global Holdings (active since 2012; brand transitioned from Honeywell North in 2023). Sold without cartridges — the North N-series bayonet mount accepts P100/OV combination types appropriate for paint-prep solvent vapor, particulate, and concurrent eye exposure. TPE construction is confirmed latex-free. The 200° polycarbonate lens carries ANSI Z87 High Impact certification and the inner oral-nasal cup reduces fogging on sustained sessions. Community evidence at 4.7 stars across 77 reviews shows no widespread seal failures.

Who should buy this — and who should skip it

Right for owners doing paint correction, spray work, or sanding where solvent vapor and particulate exposure overlaps with eye irritation risk — the full-face form covers both in one unit with P100/OV cartridges sourced separately. Skip it for dust-only occasional sanding (a half-mask N95 with safety glasses is lighter and cheaper). Negative-pressure respirators cannot achieve their rated seal on a bearded face; this is a fitment fact across all negative-pressure respirators.

Safety and environmental impact

No chemical exposure pathway from handling this product — the device IS the respiratory and eye protection. Health 9.5: latex-free TPE, verified body-level NIOSH cert, no counterfeit indicators. Environment 4.62: reusable elastomeric body earns lifecycle credit, but cartridges turn over 2–4 times per year and end in landfill; no lens-replacement program confirmed for this model.

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Manufacturer images

Honeywell North 5400 Series Full-Face Respirator — image 1
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Honeywell North 5400 Series Full-Face Respirator — image 4
Honeywell North 5400 Series Full-Face Respirator — image 5
Honeywell North 5400 Series Full-Face Respirator — image 6
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Honeywell North 5400 Series Full-Face Respirator — image 9
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Honeywell North 5400 Series Full-Face Respirator — image 11
Manufacturer specifications
Is Discontinued By Manufacturer
No
Product Dimensions
8.4 x 11.2 x 6.7 inches; 1.6 Pounds
Item model number
54001S
Department
adult-unisex
Date First Available
August 22, 2010
Manufacturer
Honeywell
ASIN
B0040C39IE
Best Sellers Rank
See Top 100 in Tools & Home Improvement
Brand
NORTH
Size
1 Count (Pack of 1)
Color
Black
Number of Items
1

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